Heavy Duty Durable UHMWPE Impact Buffer Bed
Brand: BAI-OTT or OEM
Feature: High elastic+Adjustable+Anti flaming
Material: PE+Rubber+Steel Bolt
MOQ: 1 Set
Lead time:Ready to ship in stock
View more Impact Beds&Bars from BAI-OTT
The heavy duty UHMWPE impact buffer bed applies excellent high elastic special rubber layer, which can fully and effectively absorb the impact force when the material falls, greatly reduce the impact on the conveyor belt and significantly improve the stress condition of the blanking point. The special UHMW high molecular polyethylene surface is adopted to minimize the friction coefficient between the conveyor belt and the buffer strip, which is more wear-resistant and has a longer service life. The use of the buffer bed ensures the face-to-face contact and uniform stress of the conveyor belt, effectively prevents the longitudinal tear of the belt caused by the breakage and falling off of the idler, and greatly reduces the probability of longitudinal tear after the belt is penetrated by sharp tools or sharp materials.
Our company is a professional buffer bed manufacturer and has a systematic buffer bed database. According to different bandwidth, different industrial and mining conditions and different installation positions, our company has fine classification. According to our many years of design and production experience, it is found that the belt conveyor at more than 90% of the buffer bed installation positions in China is different from the national standard, This also determines that the one-to-one design must be carefully adopted in the design of the buffer bed. However, if the customer determines that the belt conveyor installed on the buffer bed is the national standard, you only need to inform its relevant corresponding number, and our company will provide you with standardized production.
|Item||Parameter||Standard Type||High Elastic Type||Downhole Type|
|Tensile breaking strength||Mpa||23||23||20|
|Elongation at break||%||300||300||250|
High Elastic Rubber Part
|Strength of Extension||Mpa||19||19||19|
|Elongation at break||%||400||400||400|
|Metal Part||Type||Aluminium Alloy|
|Bonding of PE&rubber||N/mm||≥10||≥10||≥10|
|Bonding of metal&rubber||N/mm||≥10||≥10||≥10|
The contact between the buffer strip and the surface of the conveyor belt effectively prevents damage to the conveyor belt.
The conveyor belt is stressed evenly at the blanking port, which greatly reduces the daily repair and maintenance cost.
Effectively eliminate material splash and leakage caused by uneven stress of conveyor belt.
The smooth surface of UHMWPE minimizes the friction when the conveyor belt is running.
The arc design of the polyethylene layer surface ensures the smooth and smooth operation of the conveyor belt.
The special rubber layer can absorb the impact force to the maximum extent.
All parts of the buffer strip are connected tightly by thermal vulcanization process.
The design of the bottom steel structure makes the disassembly and assembly convenient and fast.
The buffer bed is the key equipment commonly used in the conveying system. It is used under the guide chute of the belt conveyor and under the belt at the blanking point to cushion the impact of falling materials on the conveyor belt. The buffer bed, also known as the buffer chute, is in face-to-face contact with the conveyor belt, with uniform stress, so as to prevent material overflow and scattering, and greatly improve the service life of the conveyor belt. It slows down the impact and damage of materials on the conveyor belt and avoids the tearing, scratching and blanking of sharp objects on the belt. It is made of ultra-high molecular polyethylene with low friction coefficient and fixed on the steel support through high elastic rubber buffer. It reduces the wear of the conveyor belt by effectively supporting the conveyor belt and absorbing the impact of materials on the conveyor belt. The ingenious design of the buffer bed overturns the traditional thinking, makes the buffer strip in the blanking area contact with the surface of the conveyor belt, provides comprehensive support, effectively prevents the uneven stress on the conveyor belt during material transportation, and greatly reduces the maintenance and repair caused by the impact damage to the conveyor belt. The buffer bed maintains the tightness between the belt and the anti overflow skirt, and effectively eliminates the material splash and leakage caused by the impact deformation of the belt between adjacent buffer idlers. The buffer bed is designed separately according to the transportation volume, bandwidth and groove angle of different conveyor belts, which can be used under different working conditions. It has convenient disassembly and maintenance, so as to effectively improve the production efficiency.
The baffle rubber of the buffer bed is in close contact with the belt, has good sealing performance, and organizes material overflow, which greatly improves the environmental protection and the labor intensity of the operator. The buffer bed has the ability to mitigate the impact of materials on the belt, so as to avoid damage and tear of materials on the belt and prevent belt deviation. It is convenient for maintenance and long service life. It has the characteristics of small friction coefficient, good wear resistance, high rubber elasticity, very flexible, hardness no more than 55 degrees and strong absorption of impact energy. The unique formula and vulcanization process ensure the high bonding strength between the UHMWPE surface layer of the buffer strip and the rubber, which is firm, reliable and never separated. It is mainly composed of the special vulcanization of UHMWPE and rubber. Using the characteristics of UHMWPE plate and rubber, it can protect the material buffer bed and conveyor belt, and greatly save the cost of customers.