Hot Vulcanizer Portable Ultra-light for Belt Lacing
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Brand: BAI-OTT or OEM
Belt Width: 650mm-2200mm
Heating Up Time: < 30min
Power: 9.8-36KW
Feature: Adjustable, Light and Portable
MOQ: 1 Set
Product Inspection：Available
Lead time:Ready to ship in stock
View more Vulcanizing Press Machine from BAI-OTT
Description
The vulcanizing machine can perform on-site hot vulcanization joint processing for canvas, nylon, steel wire rope core, and whole-core flame-retardant conveyor belt. It is equipped with a light automatic electric control box, which is easy to operate and reliable.
The belt vulcanizer can perform on-site thermal vulcanization repair and joint treatment of canvas, nylon, steel wire rope core, and whole-core flame-retardant conveyor belts. It is equipped with a light-weight automatic electric control box. The connection between the electric control box and the host is made of integrated plug-ins and multi-cores. The cable is completed, the operation is convenient, and the work is reliable. It is powered by an ordinary three-phase power supply, the temperature of the hot plate is uniform, and the water pressure system supplies a uniform pressure (1.0～2.0mPa). Using ordinary tap water, the heating plate can be quickly cooled after the vulcanization is completed.
Including Parts:
Aluminum beam, Temperature control cabinet, Heat plate, Thermal baffle, Clamping nut screw, Spanner, Water press plate,Clamping bolts, Nuts, Gaskets, Auxiliary cable plug, Heavy duty hose, Eleectric pump, Hand manual pump.
| Order No. | Belt Width(mm) | Size(mm) | Heating Plate(mm) | Power(kw) |
| RAM-650 | 650 | 650*830 | 830*820 | 9.8 |
| 650*1000 | 1000*820 | 11.8 | ||
| RAM-800 | 800 | 800*830 | 830*995 | 11.97 |
| 800*1000 | 1000*995 | 14.4 | ||
| RAM-1000 | 1000 | 1000*830 | 830*1228 | 14.7 |
| 1000*1000 | 1000*1228 | 17.8 | ||
| RAM-1200 | 1200 | 1200*830 | 830*1431 | 17.2 |
| 1200*1000 | 1000*1431 | 20.7 | ||
| RAM-1400 | 1400 | 1400*830 | 830*1653 | 19.8 |
| 1400*1000 | 1000*1653 | 23.8 | ||
| RAM-1600 | 1600 | 1600*830 | 830*1867 | 22.3 |
| 1600*1000 | 1000*1867 | 27 | ||
| RAM-1800 | 1800 | 1800*830 | 830*2079 | 24.9 |
| 1800*1000 | 1000*2079 | 30 | ||
| RAM-2000 | 2000 | 1800*1000 | 830*2303 | 27.6 |
| 2000*1000 | 1000*2303 | 33.2 | ||
| RAM-2200 | 2200 | 2200*830 | 830*2478 | 29.7 |
| 2200*1000 | 1000*2478 | 35.8 |
Further dimensions on demand
Advantage
Heating Plate: lightweight, portable, pressure and temperature uniformity;
Water Plate: high pressure can reach Max. 2.0 MPa (20 bars or 290 psi);
Cross Beam: lightweight & high tensile aluminum alloy;
Specifications
Technical Data
| Pressure | 1.5Mpa (200PSI) |
| Temperature | 145℃ |
| Surface Temperature | ±3℃ |
| Heating Up Time | < 30min (normal temp up to 145℃) |
| Voltage | 220V/380V/440V/660V, etc |
| Control Cabinet Power | 9.8-36KW |
| Temp. Adjusting Range | 0～200℃ |
| Time Adjusting Range | 0～99 min |
Conveyor belt vulcanization joint operation process
1. Fix the conveyor joint part by F clamp.
2. Firstly peel off the cover rubber on the conveyor belt surface with pliers, then peel off the first layer of fabric with ply lifter and rubber knife, in the end, polish the splicing joint part with angle grinder and tungsten steel grinding disc.
3.Cleaning up the operation table, and lapping the wedge of the two heads. Apply the joint surface with hot splicing cement 2-3 times to ensure it fully penetrate into the connection gap in the wedge-shaped joint.
4. Laying unvulcanized core rubber and cover rubber on the joint.
5. Start vulcanizing process by the vulcanizing press machine. Press on vulcanizing plates, beams, tight the screws bolts. And then check the machine and control box, power. Then power on the machine and control the temperature up to 145 ℃。 After time up and hot splicing finished, dissemable the machine and remove all .
