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2022-02-28

How Is Hot Vulcanizing Splicing Done - Step 1

Step 1-Equipment and materials needed for vulcanization joints


1. Vulcanizing machine: The vulcanizing machine used for vulcanizing joints must be a qualified product, better with CE certificate or patent qualified certificate that has passed the appraisal and has complete documents. Anti-Explosion vulcanizer presses must be used for vulcanizing joints in places where there is a danger of gas and coal dust explosions, and strict safety measures must be taken in advance.

2. Splicing materials: The glue includes uncured cover glue, uncured core glue, and hot splicing cement. To ensure the quality of the joint, the rubber material is generally selected from the rubber material specified by the belt factory. If other manufacturers’ rubber materials are used, there must be a tensile strength monitoring report carried out by the authoritative department of vulcanized joints, and only those that meet the requirements can be used. The rubber compound should be within the shelf life and stored properly (avoid direct sunlight, keep away from heat sources, and be free from contamination by oily substances), and it can be used directly without any abnormal change in appearance status although beyond shelf life if the status appearance has any abnormal change please stop using it.

未标题-1.jpg

3. Splicing tools and assistant materials.

No

Tools Name

Quantity

Requirements

1

Splicing operation stabl

1 ea

Size width larger than BW, length larger than joint length

2

Clamp

4 ea
3

Sidewall iron strip

2 ea

Steel materials, thinner 0.5-1mm, width 50-100mm, length larger than BW, used to press the extra rubber on two sides of the joint part

4

Temperature measure

12 ea

-50℃ to 250 ℃

5

Thin iron plate

2 ea

0.5mm thickness, 100mmwidth, longer 100mm than joint length

6

Adjustable wrench

2 ea

10-12inch

7

Tape measure

1 ea

Length range 5m

8

Steel measure

1 ea

Length range 1.5m

9

Square measure

1 ea

400*500m

10

Screwer

2 ea
11

Pincer

1 ea

20inch

12

Grinding machine

1 ea

175mm diameter

13

Conveyor belt splicing tools

1 ea

We have complete specific knife tools set

14

Electric pliers

2 ea
15

Mark pen

2 ea
16

Chalk box

1 ea

Have powder inside

17

Glue brush

5 ea

2-3inch

18

Coarse buffing cloth

20 pcs
19

Rubber gloves

8 ea
20

Cloth gloves

8 ea


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How Is Hot Vulcanizing Splicing Done - Step 1

Step 1-Equipment and materials needed for vulcanization joints


1. Vulcanizing machine: The vulcanizing machine used for vulcanizing joints must be a qualified product, better with CE certificate or patent qualified certificate that has passed the appraisal and has complete documents. Anti-Explosion vulcanizer presses must be used for vulcanizing joints in places where there is a danger of gas and coal dust explosions, and strict safety measures must be taken in advance.

2. Splicing materials: The glue includes uncured cover glue, uncured core glue, and hot splicing cement. To ensure the quality of the joint, the rubber material is generally selected from the rubber material specified by the belt factory. If other manufacturers’ rubber materials are used, there must be a tensile strength monitoring report carried out by the authoritative department of vulcanized joints, and only those that meet the requirements can be used. The rubber compound should be within the shelf life and stored properly (avoid direct sunlight, keep away from heat sources, and be free from contamination by oily substances), and it can be used directly without any abnormal change in appearance status although beyond shelf life if the status appearance has any abnormal change please stop using it.

未标题-1.jpg

3. Splicing tools and assistant materials.

No

Tools Name

Quantity

Requirements

1

Splicing operation stabl

1 ea

Size width larger than BW, length larger than joint length

2

Clamp

4 ea
3

Sidewall iron strip

2 ea

Steel materials, thinner 0.5-1mm, width 50-100mm, length larger than BW, used to press the extra rubber on two sides of the joint part

4

Temperature measure

12 ea

-50℃ to 250 ℃

5

Thin iron plate

2 ea

0.5mm thickness, 100mmwidth, longer 100mm than joint length

6

Adjustable wrench

2 ea

10-12inch

7

Tape measure

1 ea

Length range 5m

8

Steel measure

1 ea

Length range 1.5m

9

Square measure

1 ea

400*500m

10

Screwer

2 ea
11

Pincer

1 ea

20inch

12

Grinding machine

1 ea

175mm diameter

13

Conveyor belt splicing tools

1 ea

We have complete specific knife tools set

14

Electric pliers

2 ea
15

Mark pen

2 ea
16

Chalk box

1 ea

Have powder inside

17

Glue brush

5 ea

2-3inch

18

Coarse buffing cloth

20 pcs
19

Rubber gloves

8 ea
20

Cloth gloves

8 ea


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